Product Description


Slewing Bearing Production Description
Large Diameter Slewing Bearing Port Crane 

1 Type triple row roller slewing bearing, ring bearing, slewing gear
2 Model 191.20.1600.990.41.1502 191.20.1800.990.41.1502
3 Bore diameter(mm) 1453 1653
4 Outside diameter(mm) 1831.2 2044.8
5 Height(mm) 132 132
6 Material 42CrMo, 50Mn
7 Precision P0. P6. P5.
8 Cage/retainer Nylon or aluminum
9 Gear type External gear teeth
10 N.W.(kgs) 731 844

 

Triple Row Roller Slewing Bearing–Bearing with external gear
191.20.1250.990.41.1502 191.20.1400.990.41.1502 191.20.1600.990.41.1502
191.20.1800.990.41.1502 191.20.2000.990.41.1502 191.25.1800.990.41.1502
191.25.2000.990.41.1502 191.25.2240.990.41.1502 191.25.2500.990.41.1502
191.25.2800.990.41.1502 191.32.2240.990.41.1502 191.32.2500.990.41.1502
191.32.2800.990.41.1502 191.32.3150.990.41.1502 191.32.3550.990.41.1502
191.32.4000.990.41.1502 191.40.2800.990.41.1502 191.40.3150.990.41.1502
191.40.3550.990.41.1502 191.40.4000.990.41.1502 191.40.4500.990.41.1502
191.50.3150.990.41.1502 191.50.3550.990.41.1502 191.50.4000.990.41.1502
191.50.4500.990.41.1502 191.50.5000.990.41.1502 191.50.5600.990.41.1502
191.50.6300.990.41.1502    
Triple Row Roller Slewing Bearing–Bearing with internal gear
192.20.1250.990.41.1502 192.20.1400.990.41.1502 192.20.1600.990.41.1502
192.20.1800.990.41.1502 192.20.2000.990.41.1502 192.25.1800.990.41.1502
192.25.2000.990.41.1502 192.25.2240.990.41.1502 192.25.2500.990.41.1502
192.25.2800.990.41.1502 192.32.2240.990.41.1502 192.32.2500.990.41.1502
192.32.2800.990.41.1502 192.32.3150.990.41.1502 192.32.3550.990.41.1502
192.32.4000.990.41.1502 192.40.2800.990.41.1502 192.40.3150.990.41.1502
192.40.3550.990.41.1502 192.40.4000.990.41.1502 192.40.4500.990.41.1502
192.50.3150.990.41.1502 192.50.3550.990.41.1502 192.50.4000.990.41.1502
192.50.4500.990.41.1502 192.50.5000.990.41.1502 192.50.5600.990.41.1502
192.50.6300.990.41.1502 192.50.6735.990.41.1502  

Why choose CZPT slewing bearings
A pioneer in slewing bearing field, rich experience, can do design, produce, mounting guide
Small order accepted
SO certified company
Variorum models
7*24hours hotline to help you with your cranes
Strict quality control system to ensure quality for slewing bearing

LYHY Slewing Bearing Types
CZPT slewing bearings can be divided into the following types as per  their structures:
single row 4 point contact ball slewing bearing,
single row cross roller slewing bearing,
double row different ball diameter slewing bearing,
3 row cylindrical roller slewing bearing and roller/ball combination slewing bearing.
And all these types of slewing bearings can be further divided into bearings without gears, bearings with external gears and bearings with internal gears.

Detailed description of these types slewing bearings

Single row 4 point contact ball slewing bearings
     This kind of slewing bearings can support high dynamic loads, transmitting axial and radial forces simultaneously as well as the resulting tilting moments. Applications of this kind of bearings are hoisting, mechanical handling and general mechanical engineering etc.
Single row cross roller slewing bearings
     This kind of bearings can support combinations of large radial force, medium axial force and tilting moment with small or zero clearance. Main applications of this kind of bearings are hoisting and mechanical handling and general mechanical engineering etc.
Double row different ball diameter slewing bearings
     This kind of bearings can support high static loads with simple structures. They are mainly used in situations with variation load position and direction and continuously rotating. Main applications of this kind of bearings are deck hoisting, mining and material handling etc.
Triple row cylindrical roller slewing bearings
     This kind of bearings has high load carrying capacity. Under same loads, this kind of bearings has much smaller diameters which can make the installation much compact, as different kinds of loads are supported by different races and rollers. Main applications of this kind of bearings are hoisting, mechanical handling, mining and materials handling, offshore technology and general mechanical engineering etc.
Roller/ball combination slewing bearings
     This kind of bearings can support high axial load and low tilting moments. Usually they are large diameter slewing bearings. Applications of this kind of bearings are mining and materials handling etc.

About CZPT bearings
1.introduction:we are a manufacturer of slewing bearing since 1993, our factory occupies a area of 30000square meters with 4 workshop and 1 office building. 
2. Featured products: slewing bearing and slewing drive
3. Capital: Current is 1 million RMB, but we are increasing the capital to 10 million RMB
4. Workers: 40
5. Certificate: ISO9001:2008, 3.1 certificate, CCS certificate, Science and Technology Progress Award
6. Annual Exportation: 8million USD
7. Exported countries: (39)
Asia: India, Pakistan, Iran, Signore, Georgia, Malaysia, Vietnam, Thailand, Philippines, Israel, Korea, UAE, Sri Lanka, Saudi Arabia,
Europe: Turkey, Russia, Spain, Czech Republic, Italy, Poland, Slovakia, Bosnia and Herzegovina, Austria, France, Germany, Switzerland, Finland, Ukraine, UK
America: USA, Canada, Mexico, Brazil, Puerto Rico, Peru, Chile
Africa: South Africa, Egypt
Oceania: Australia

Production Process of CZPT slewing bearings

Quality Control Process of CZPT slewing bearings

LYHY Slewing Bearing Packing 
Bearing surface is covered with the anti-rust oil first; and then wrapped with the plastic film;
And then packed with kraft paper and professional belts;
At last, with wooden box totally at the outer packing to invoid the rust or the moist;
We can depend on the customers  demand to be packed;
 

Transportation:
All CZPT slewing ring bearings can be usually delivered timely, usual production time is 15-50 days based on different slew bearings diameters, sometimes slew rings will be in stock.
Slewing bearings can be offered different delivery terms, such as EXW, FOB, CIF, DDU and so on.
Also, slewing rings can be transported by different transport ways, by express (such as DHL, TNT, UPS, FEDEX and so on), by air, by sea, by truck, by railway and so on.

Slewing Ring Bearings——Applications:
Slewing ring bearings are widely used in industry and known as “the machine joints” Here under is the specific slewing bearing applications
1. Construction machinery (e.g. cranes, excavators, loader, scraper)
2. Metallurgical machinery (e.g. for steel plant)
3. Heavy machinery equipment (e.g. mining machinery, concrete machinery)
4. Marine machinery equipment (e.g. vessel, port hoisting machine, port oil transfer equipment, onshore and offshore crane)
5. Light machinery equipment (e.g. paper machine, plastic, rubber machine, weave machine)
6. Wind power generator
7. Packing machinery

INSTALLATION OF CZPT SLEWING BEARINGS

Preparation:
Make sure that the model is correct and slewing bearing isn’t damaged during transportation.
2.  Check the appearance and rotational state of the bearing, such as rotational precision clearance, rotating flexibility, seals position, lubrication grease etc.
3.  The installation datum plane and bracket installing plane should be clean, grease, burr, paint and other foreign body should be wiped off.

Installation:

1. The screws in the installing plane should be fit with the mounting holes in the slewing bearing
2.  The slewing bearing has a soft zone marked with an “s” on the upper surface, when installing the bearing, it is important to ensure that this area is placed in a non-load or infrequent load zone.
3.  When the bearing is placed on the supporting frame work it is important to check the interface between these 2 surfaces. This check should be carried out with the insertion of feel gauges between the 2 surfaces. If a gap should exist then it is recommended to plane/resurface the effective area so as to remove the gap.
4.  Install slewing bearing with high strength screws, and choose appropriate strength bolts. All bolts are required to be tightened evenly. The sequence of this tightening process is shown in Pic. Welding of bearing is not allowed, in the event of welding any adjacent parts, heat transfer shall be avoided so as to cause the bearing to become deformed or change the hardness.
5.  After installation, the bearing should be rotated to check for smooth operation and any emission of unusual noise. If either of the aforementioned are noted, then the bearing should be adjusted to eliminate them. The teeth of the largest run-out are coated with green paint.

FAQ:

Q: Are LYHY BEARINGS trading company or manufacturer?
A: CZPT BEARINGS is a professional manufacturer for slewing bearings, thin section bearings, ball bearings and rolling bearings

Q: How do LYHY BEARINGS control quality of their bearing?
A: LYHY BEARINGS has established strict quality control systems, all the products and services has passed ISO9001-2008 Quality Certificate and third party such as CCS, LR,ABS,BV

Q: What is the MOQ?
A: MOQ is 1pc, pls message us for detailed information.

Q: How about the package for CZPT bearings?
A: Standard Industrial packing in general condition (Plastic tube+ professional plastic belts+ plywood case). Accept design package when OEM.

Q: How long is the production time?
A: It takes about 7-40 days, depends on the model and quantity.

Q: How about the shipping?
A: We can arrange the shipment or you may have your own forwarder.

Q: Is sample available?
A: Yes, sample order is acceptable.

Q: Can we use our own LOGO or design on bearings?
A: Yes. OEM is acceptable for LYHY BEARINGS. We can design as per your requirements and use your own LOGO and package design.

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Standard or Nonstandard: Standard
Feature: Corrosion-Resistant
Sealing Gland: Sealed On Both Sides
Rolling-Element Number: Triple Row
Roller Type: Deep Groove Raceway
Material: 50mn or 42CrMo
Samples:
US$ 4900/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

slewing bearing

Are there any Specific Design Considerations when Using Slewing Bearings in Heavy-Duty Applications?

When utilizing slewing bearings in heavy-duty applications, several specific design considerations are essential to ensure reliable performance, safety, and longevity. Here are key factors to keep in mind:

  • Bearing Selection:

Choose slewing bearings with higher load-carrying capacities that are specifically designed for heavy loads. Opt for designs that distribute loads evenly and minimize stress concentrations.

  • Load Distribution:

Heavy-duty applications often involve uneven load distribution due to various operational conditions. Bearing designs should account for these variations to prevent premature wear and failure.

  • Material Selection:

Select materials that can withstand heavy loads, shock loads, and potential impacts without deformation or fatigue. High-strength steels and advanced materials with excellent mechanical properties are often preferred.

  • Rolling Element Size and Quantity:

Increase the size and quantity of rolling elements to distribute heavy loads more effectively. Larger and more rolling elements can handle higher forces while reducing stress on individual elements.

  • Lubrication and Sealing:

Heavy-duty applications generate more heat and friction. Use appropriate lubrication methods and consider advanced sealing solutions to ensure proper lubricant retention and prevent contamination.

  • Mounting and Alignment:

Ensure accurate mounting and alignment to prevent unnecessary stress on the bearing components. Misalignment can lead to premature wear and reduced bearing life.

  • Structural Integration:

Integrate the slewing bearing into the overall machine design, considering factors like structural support, load paths, and interfaces with other components.

  • Dynamic Loading:

Heavy-duty applications often involve dynamic loading scenarios. Consider factors such as impact loads, acceleration, and deceleration when designing the bearing and its supports.

  • Heat Dissipation:

Heavy loads and continuous operation can generate heat. Design the bearing housing and cooling systems to dissipate heat effectively and prevent overheating.

  • Maintenance Access:

Design the bearing arrangement to allow for convenient maintenance and inspections. Access to lubrication points, seals, and other components should be easy to facilitate regular upkeep.

  • Load Surges and Shock Absorption:

Heavy-duty applications might experience sudden load surges or impacts. Incorporate shock-absorbing mechanisms or dampers to protect the bearing from excessive forces.

In summary, heavy-duty applications demand careful consideration of bearing selection, materials, load distribution, lubrication, and other design elements to ensure the reliable and durable performance of slewing bearings under substantial loads.

slewing bearing

What are the Common Maintenance Practices for Ensuring the Durability of Slewing Bearings?

Maintaining slewing bearings is crucial for ensuring their longevity and optimal performance. Here are some common maintenance practices to enhance the durability of slewing bearings:

  • Regular Inspection:

Perform routine visual inspections to check for signs of wear, corrosion, and damage. Inspect seals, lubrication levels, and any unusual noises or vibrations during operation.

  • Lubrication:

Follow the manufacturer’s guidelines for lubrication intervals and use appropriate lubricants. Lubricate the bearings to ensure smooth operation, reduce friction, and prevent wear.

  • Seal Maintenance:

Inspect and maintain seals to prevent the ingress of contaminants such as dust, dirt, and moisture. Damaged or worn seals should be replaced promptly.

  • Cleaning:

Regularly clean the bearing and its surrounding area to remove dirt, debris, and contaminants that could affect performance. Keep the bearing environment as clean as possible.

  • Environmental Protection:

If the bearings are exposed to harsh conditions, consider using protective covers or shields to prevent direct exposure to elements like water, chemicals, and abrasive materials.

  • Alignment and Mounting:

Ensure proper alignment during installation to prevent unnecessary stress on the bearing. Accurate mounting reduces the risk of misalignment-related failures.

  • Torque Monitoring:

If the bearing has gears, regularly monitor and maintain the torque levels to prevent overloading and premature wear.

  • Load Distribution:

Operate the machinery within the specified load limits to avoid overloading the bearing, which can lead to fatigue and failure.

  • Replacement of Worn Components:

If any components, such as seals or lubrication fittings, show signs of wear, replace them promptly to maintain the integrity of the bearing system.

  • Documentation:

Maintain records of maintenance activities, including lubrication schedules, inspections, and any repairs or replacements. This documentation helps track the bearing’s history and aids in decision-making.

  • Training:

Ensure that maintenance personnel are adequately trained to carry out proper inspection, lubrication, and maintenance procedures.

By implementing these maintenance practices, you can maximize the service life of slewing bearings, minimize downtime, and maintain consistent machinery performance.

slewing bearing

What are the Advantages of Using Slewing Bearings in Industrial Applications?

Slewing bearings offer several advantages that make them valuable components in various industrial applications. Some of the key advantages include:

  • High Load-Carrying Capacity: Slewing bearings are designed to handle significant axial, radial, and moment loads simultaneously, making them suitable for heavy-duty industrial equipment.
  • Space and Weight Savings: Slewing bearings enable compact designs by combining axial and radial bearing functions into a single unit. This helps save space and reduces the overall weight of machinery.
  • Smooth Rotational Movement: The design of slewing bearings ensures smooth and precise rotation, contributing to the efficiency and performance of machinery and equipment.
  • Minimal Maintenance: Properly lubricated slewing bearings require minimal maintenance due to their robust construction and efficient load distribution.
  • Enhanced Durability: Slewing bearings are built to withstand harsh environmental conditions, heavy loads, and repetitive movements, leading to long service life.
  • Cost Efficiency: Despite their initial investment, the extended lifespan and low maintenance requirements of slewing bearings result in cost savings over time.
  • Customizability: Slewing bearings can be tailored to specific application requirements, including size, load capacity, and sealing options.
  • Precise Positioning: Slewing bearings with integral gearing systems allow for accurate positioning, making them ideal for applications that demand controlled movement.
  • Versatility: They are used in a wide range of industries, including construction, manufacturing, energy, transportation, and more.
  • Reduced Friction and Wear: The rolling-element design of slewing bearings reduces friction and wear, contributing to efficient operation and extended component life.

Overall, the advantages of slewing bearings make them indispensable in industrial applications where reliable and efficient rotational movement is required.

China high quality Slewing Ring Bearing 191.20.1600.990.41.1502 External Gear Slewing Bearing   wheel bearingChina high quality Slewing Ring Bearing 191.20.1600.990.41.1502 External Gear Slewing Bearing   wheel bearing
editor by CX 2024-04-17